Ampacity

Illustrated explanation

Current, voltage and thermal limits need separate checks

4Ampacity
Current, voltage and thermal limits need separate checksCallout 1: Assigned current. Callout 2: Assigned voltage. Callout 3: Contact resistance. Callout 4: Cable thermal balance. Callout 5: Current derating. Callout 6: Circuit voltage drop. Current creates heating and voltage drop at conductors and contacts. Voltage rating concerns the defined insulation duty, while allowable current depends on the complete thermal and installation conditions. Current term: Ampacity, callout 4. 1I ratedConductor + contact + conditionsAssigned current 2V ratedAssigned voltage 3Contact interfaceHeat from current through RContact resistance 4Cable + ambient + groupingCable thermal balance 5Ambient TAllowable ICurrent derating 6V inV outInclude contacts + return pathCircuit voltage drop
  1. Rated current

    The manufacturer assigns the current under stated assembly conditions. Verify conductor size, contact loading and temperature-rise limits.

  2. Rated voltage

    The assigned voltage relates to specified insulation and environmental conditions. Confirm AC or DC duty and the complete insulation requirements.

  3. Contact resistance

    The mating interface has a finite resistance that can cause heating. State the contact condition and measurement procedure.

  4. AmpacityThis term

    Allowable cable current follows the relevant temperature and installation limits. Area or AWG alone does not determine ampacity.

  5. Current derating

    Permitted current can decrease as thermal conditions change. Use the curve and conductor configuration for the exact assembly.

  6. Voltage drop

    Circuit impedance and current cause voltage drop. Include both conductors, connections and operating temperature in the assessment.

Current creates heating and voltage drop at conductors and contacts. Voltage rating concerns the defined insulation duty, while allowable current depends on the complete thermal and installation conditions.

Conceptual traces and paths without numerical ratings. Use the exact assembly data, test conditions and installation factors; these sketches are not derating curves for a product.